what is material - cotton or other?

It's "other." I'd guess polyester.

What size is the brim

It is 3.3 inches deep over the front above nose, 5.5 inches wide from left side to right side over ears. Is very flexible, not tight, a little large

Can the bill be monogrammed?

I doubt it! Fabric covering over the bill of the visor is very light weight fabric!

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